ABB CI532V03 (3BSE003828R1) AF100 + PROFIBUS-DP Master Communication Module

ABB CI532V03 (3BSE003828R1) AF100 + PROFIBUS-DP Master Communication Module

### 1. Core Functions It provides 2 independent serial communication channels for ABB AC450 controllers and supports communication with Siemens S7 and other devices. It adopts RS-232 / RS-422 / RS-485 physical interfaces and is compatible with Siemens 3964 (R) protocol. Version V03: 3rd-generation hardware with enhanced diagnosis and anti-interference performance. It enables data exchange between the controller and third-party PLCs / instruments, and supports master-slave communication mode. ### 2. Electrical & Communication Parameters – Number of Channels: 2 serial interfaces – Physical Interface: RS-232/RS-422/RS-485 (configurable via software) – Protocol: Siemens 3964 (R), supports ASCII / binary data transmission – Baud Rate: Max. 115.2 kbps (multiple optional levels) – Power Supply: 24VDC backplane power supply – Power Consumption: Typical value ≤ 4 W – Isolation: Galvanic isolation between communication side and backplane, dielectric strength of 500 VAC

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Description

## I. Product Overview
Model: CI532V03, Part Number: 3BSE003828R1. It is a dual-bus master communication card for ABB Advant/AC450/AC800M/800xA DCS systems with the third-generation V03 hardware revision. Integrating dual-protocol conversion of AF100 fieldbus master and PROFIBUS-DP CLASS1 master, it enables bidirectional data exchange among three parties: the controller’s MasterBus300 backplane, S800 distributed I/O modules and intelligent DP field devices. As a standard component for auxiliary power DCS systems in thermal and hydropower plants, it connects with DSBC172 S800 base units, REF615/REG670 protection relays, SACO16D1 alarm units and third-party variable frequency drives/PLCs. With CE industrial certification, this slot-mounted card supports hot-swap replacement during system operation.

Naming Definition: CI = Communication Interface card; 532 = model designation for dual AF100 and DP bus; V03 = third-generation optimized hardware; 3BSE003828R1 = unique original manufacturer order code.

II. Electrical Power Specifications
Power Supply: Powered uniformly by DC24V±20% from the MasterBus300 backplane of the controller rack, with no dedicated external power terminals.
Power Consumption: Full-load power consumption per card ≤4.5VA.
Electrical Isolation: Three-port galvanic isolation across the AF100 bus side, DP bus side and system backplane. Bus terminals withstand AC2000V power-frequency voltage to ground for 1 minute, with robust immunity against EMC interference from inverters and protection relays.
Insulation Standard: Compliant with the IEC60255 industrial automation insulation specification.

 

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