ABB CI862K01 (3BUA000037R1) is a dual-protocol isolated field bus interface module for ABB AC 800M System 800xA DCS. It supports TRIO and Genius I/O bus communication via Phoenix and dual DB9 connectors, managing up to 1000 distributed I/O points per module. With 700V DC galvanic isolation and 4.56W typical power consumption, it prevents ground loop interference and power surge damage. Sized 185×59×135mm and weighing 0.7kg, it occupies two rack slots and allows four parallel deployments on one CEX bus. Three LED indicators enable rapid field bus troubleshooting. It withstands industrial vibration and operates stably from 5°C to 55°C with IP20 protection and low-load hot-swap capability. As a classic spare part, it is mainly used for legacy Genius and TRIO I/O network upgrades in large process automation sites.
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ABB CI862K01 TRIO/Genius I/O Communication Interface Module, Part Number: 3BUA000037R1

ABB CI862K01 TRIO/Genius I/O Communication Interface Module, Part Number: 3BUA000037R1

ABB CI862K01 (3BUA000037R1) is a dual-protocol isolated field bus interface module for ABB AC 800M System 800xA DCS. It supports TRIO and Genius I/O bus communication via Phoenix and dual DB9 connectors, managing up to 1000 distributed I/O points per module. With 700V DC galvanic isolation and 4.56W typical power consumption, it prevents ground loop interference and power surge damage. Sized 185×59×135mm and weighing 0.7kg, it occupies two rack slots and allows four parallel deployments on one CEX bus. Three LED indicators enable rapid field bus troubleshooting. It withstands industrial vibration and operates stably from 5°C to 55°C with IP20 protection and low-load hot-swap capability. As a classic spare part, it is mainly used for legacy Genius and TRIO I/O network upgrades in large process automation sites.

Description

The ABB CI862K01 with part number 3BUA000037R1 is a rack-mounted field bus communication module for ABB AC 800M controllers under System 800xA DCS, dedicated for TRIO and Genius distributed I/O network interconnection. Unlike serial CI853K01 and S100-bus CI856K01, it integrates triple physical connectors: one 4-pin Phoenix terminal port for TRIO bus, paired with male and female DB9 ports for Genius loop networking, supporting dual-protocol switching via Control Builder M software. It draws 24V DC power from the AC800M CEX backplane bus, with typical operating current of 190mA and rated power consumption of 4.56W, equipped with built-in overvoltage, reverse connection and electrostatic discharge protection circuits. It delivers 700V DC galvanic isolation between controller backplane and field I/O bus, isolating ground potential differences to eliminate bus crash risks in multi-cabinet distributed layouts. It allows maximum 4 CI862 modules deployed on a single CEX bus, and each module supports up to 1000 distributed TRIO I/O points for large-scale field signal collection. Standard physical parameters match AC800M rack standards: dimensions 185mm × 59mm × 135mm, net weight 0.7kg, occupying two standard rack slots. Three front-panel LED indicators separately indicate backplane power supply, CEX bus link and field bus data transmission for on-site fault diagnosis without upper configuration software. It meets IEC 61000-6-2 industrial EMC standards, passing 20g shock and 150m/s² vibration testing. The operating temperature range is 5°C to 55°C, storage temperature -40°C to 70°C, with 5%-95% non-condensing humidity tolerance and IP20 indoor protection. It supports hot swapping when CPU load is below 40% without interrupting control logic. Manufactured in Sweden with CE certification, this classic lifecycle module is widely used for expansion and retrofitting of TRIO/Genius legacy I/O networks in power, pulp and chemical industries.

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